MACHINE INFORMATION AND SPECIFICATION

  • Manufacturer:
  • SALVAGNINI
  • Model:
  • SALVAGNINI P2 PANEL BENDER,MFG:2008
  • Condition:
  • 1
  • YOM:
  • NA
  • Control:
  • NA
  • Price:
  • POA
  • Country:

DESCRIPTION

All Tooling was inspected and found to be in good condition. Processed .09" AL - cosmetic material. Bend Length = 76" Flange Height = 6.5" Max Thickness = .098" MS .083" SS .126" AL CLA-A Thickness = .079" MS .06" SS CLA-A Length = 13" ea Total = 26.38" CLA mover is working but the tooling is not on the machine - can be purchased Under Power Running Production Approx. 36,500 hours PERformER+ PERformER+ Panel Bender LI Lower bending blade LS1 Upper bending blade SiX Control system JOB.CONSOLE.P4 Software for managing the production and the P4 system CLA-A Auxiliary bending tool asymmetric command for positive bends PERformER+ - Panel Bender Programmable and automatic machine for the production of sheet metal panels through the formation of a number of bends on each of the four sides. The machine has the following specifications: -numeric control of the sheet centering references on both axes; automatic set up of the references; -ability to produce the first bend flattened at 180 degrees (positive and negative safe edge); -ability to program the stop of the descending blankholder from 0 to 6.496" (165 mm) in order to obtain, for example, an open safe edge; -maximum number of bends on each side: free; -ability to make both upwards and downwards bends, but the last bend on each side must be an upwards bend; -ability to bend pre-painted sheets or silked stainless steel, when protected by plastic film (however, the quality of the material must be verified according to the application); -discontinuous rotator at 90, 180 and 270; -the blankholder is equipped with left and right contractible end segments, which allow the production of two different bending lengths within the same cycle, without intervention of the operator -an electrical coil can be programmed, by means of graphic interface software (Oil Heating), to come on so as to bring the oil in the hydraulic circuit to the working temperature at a programmed time (it only works when the power cabinet is on); -work surface equipped with circular inserts with plastic brushes; it allows the panel to be moved easily without marking the contact surface and reduce the noise level during the production cycle; -hermetically insulated power cabinet provided with an automatic device for the ventilation and the internal temperature control; Cooling Two independent closed cooling circuits are installed in the machine. a)Oil cooling circuit An oil-air-cooler is installed to maintain a constant oil temperature in the hydraulic circuit. The specific refrigerating capacity is 0.5 kW/K. That corresponds to 10 kW refrigerating capacity at a difference in temperature of 20 K. b)Electrical cabinet cooling circuit A cooling unit with a refrigerating capacity of 0.8 kW is installed to maintain a constant temperature inside the electrical cabinet. The ecological refrigerant R134a is used in this cooling circuit. Programming The programming can be made directly on the elaboration unit of the system without interrupting the current working cycle. The language is high level; the defined macroinstructions express geometrical concepts (ANGLE, RADIUS, LENGTH). The post- processor is included; it analyzes the syntax and the geometry of the programming macroinstructions, transforming them in data useful to the working cycle of the PERformER+, furthermore it manages the movements of the manipulator, also considering the forming of the sheet metal, and it automatically calculates the gripping points; A graphic user interface simplifies the use and programming of the machine. Operational characteristics maximum length of incoming notched sheet:78.74"(2000 mm) maximum width of incoming notched sheet:59.06"(1500 mm) maximum diagonal of notched sheet:84.65"(2150 mm) maximum bending length:76.77"(1950 mm) maximum dimension of bends above work surface:6.496"(165 mm) LI - Lower bending blade Bending blade able to make positive bends up to +135 in a single step. Maximum thickness of sheet metal with UTS of 59.5 ksi (410 N/mm2) (+ 90)0.098"(2.50 mm) UTS of 59.5 ksi (410 N/mm2) (+ 135)0.083"(2.10 mm) UTS of 84.1 ksi (580 N/mm2) (+ 90)0.083"(2.10 mm) UTS of 84.1 ksi (580 N/mm2) (+ 125)0.063"(1.60 mm) UTS of 38.4 ksi (265 N/mm2) (+ 90)0.126"(3.20 mm) UTS of 38.4 ksi (265 N/mm2) (+ 135)0.083"(2.10 mm) Minimum thickness of sheet metal0.020"(0.50 mm) LS1 - Upper bending blade Bending blade with reduced front dimensions, able to make negative bends up to -135 in a single step. Maximum thickness of sheet metal with UTS of 59.5 ksi (410 N/mm2) (- 90) 0.098" (2.50 mm) UTS of 59.5 ksi (410 N/mm2) (- 135) 0.083" (2.10 mm) UTS of 84.1 ksi (580 N/mm2) (- 90) 0.083" (2.10 mm) UTS of 84.1 ksi (580 N/mm2) (- 125) 0.063" (1.60 mm) UTS of 38.4 ksi (265 N/mm2) (- 90) 0.126" (3.20 mm) UTS of 38.4 ksi (265 N/mm2) (- 135) 0.083" (2.10 mm) Minimum thickness of sheet metal 0.020" (0.50 mm) SiX - Control system High performance proprietary control system distributed on 3 levels. - Elaboration unit for managing and supervising the machine. The unit is composed of a HP workstation with Windows XP Professional (English) operation system equipped with: SATA hard disk, two ETHERNET TCP/IP network cards, UTP cable with RJ45 connector and analog modem for information exchange between the system and various Salvagnini depts. such as Service, Automation, Studies & Applications. The workstation is equipped with HW and SW System Backup package composed of an RHD (Removable Hard Disk) and of the management software that allows the customer to automatically backup the whole main HD into the new RHD support. The operator is automatically and periodically reminded to carry out the backup procedure by video warnings The workstation, which is an integral part of the SiX control system, is tested and configured according to exact Salvagnini specification to communicate with the control unit and grant remote service. The hardware and software configurations cannot be modified by the customer. -Control unit which communicates in real-time with the interface section through a high- performance VME bus and a field bus (Ethernet o CANopen). -Input/output interface section towards peripheral devices such as motors, solenoid valves, sensors, etc. The UPS (Uninterruptible power supply unit) installed inside the system power cabinet allows the Six control and the elaboration unit to be correctly shut- down in case of sudden blackouts. JOB.CONSOLE - Software for managing the production and the P2 JOB.CONSOLE is the set of software packages integrated in the SiX control system, which graphically allows the system to be easily used, managed and supervised by supplying you with all the information required to carry out production. Furthermore, the information relevant to system operation is collected and arranged in order to make it available for a correct system monitoring. JOB.CONSOLE includes the following modules: Salvagnini Console Main console for an intuitive management of the system which allows you to: -easily save and find programs thanks to graphic tree structure -use an editor for a simple correction of the programs -semi-automatically move parts of the system, by means of a graphic interface, useful to easily use or access the system. JOB P4 Application used to dynamically schedule daily production; you can create a sequence of programs named "job" or list, on screen. JOBP4 allows you to queue and modify the sequence of jobs without waiting that the job being processed is finished. The production can be interrupted and then re-started from where it was interrupted. The programs that require a manual changeover of the system setup must be grouped in separate Jobs. Salvagnini Compiler The Salvagnini compiler interprets programming instructions based on geometrical principals (e.g.: finished dimension of the panel, length of the edge to be bent and angle to be obtain on each bend) and defines the production cycle calculating sheet metal handling and cycle time. The compiler supplies the dimensions of the unfolded, information on program integrity and suggestions on wrong info. Moreover, it can simultaneously compile groups of programs arranged in work directories. Maintenance Manager Database of the analyses of the movements and cycles of the system components for an easy maintenance and wear checking of some parts; it includes a list of maintenance checks to be performed. You can add further checks or alarms to parts of the system. EasyData Diagnostic software integrated with the NC to interactively browse documentation using "web" technology (photos, hyperlinks, part code and automatic filters). EasyData supplies information pertaining to each component managed by the Salvagnini NC. The system wiring or fluid-mechanical diagrams can be looked up directly on screen, automatically filtered on the component being diagnosed or by text searching the documentation. You can also: -enrich the photo library with your own photos or notes -print one or more documental diagrams on paper or export them in PDF or JPG EasyData does not contain the documentation of any third party components integrated in the Salvagnini systems. CLA-A - Auxiliary bending tool asymmetric command for positive bends Option of the panel bender composed of two NC devices able to independently and asymmetrically position the auxiliary bending tools along the lower blade in order to make bends with interrupted bending edge (e.g. welding tabs). The auxiliary bending tools (set of CLA tools) are not included. Characteristics: Maximum thickness of metal with UTS of 59.5 ksi (410 N/mm2) 0.079" (2.00 mm) Maximum thickness of metal with UTS of 84.1 ksi (580 N/mm2) 0.059" (1.50 mm) Maximum length of the pair of auxiliary bending tools (UC-P2) 12.99" (330 mm) Maximum length of the pair of auxiliary bending tools (UC570) 26.38" (670 mm) Minimum length of the pair of auxiliary bending tools (UC-P2) 1.969" (50 mm) Minimum length of the pair of auxiliary bending tools (UC570) 3.937" (100 mm) Maximum bend angle in a single step: 90.
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